Staff Engineer, Quality

Created at: August 16, 2025 00:00

Company: KOHLER

Location: Huntsville, AL, 35801

Job Description:

Opportunity
Direct, support and develop the quality and quality system initiatives including statistical process control (SPC), multivariable design of experiments (DOE), ISO 9000 certification and development, advanced product quality planning (APQP) support, and Kohler quality management system (KQMS) development and implementation. 
SPECIFIC RESPONSIBILITIES
Use the ISO 9000 standards to improve day to day process variation by coordinating the seamless integrating the necessary systems into existing manufacturing process.To conduct management review meetings in accordance with ISO 9000 standards.Work with the Quality Manager and department heads to develop forward thinking plans to grow the effectiveness of the Quality System.Monitor Cost of Quality results and engineer changes which will help the plant surpass COQ objectives.Directly and through subordinates, effectively oversee traditional Quality Control functions.Oversee implementation of calibration systems for inspection and process testing procedures/equipment used in manufacturing operations in accordance with ISO 9000 standards.Scheduling and conducting frequent audits of finished products, reporting the results and monitoring trendsRestricting products from shipment, as necessary, in accordance with established proceduresCommunicating with customers, other plants, and with consumer affairs and field sales, to resolve problems reported.Continually strive to prevent/reduce claims and warranty.Maintain ANSI, CSA, etc. certification status.Drive warranty and UFR initiatives.Develop database and lead yield enhancement initiatives.Maintain a current portfolio of drawings and specifications on all products which are or have been manufactured in the plant. These documents must be regularly monitored for accuracy. An ongoing program of auditing products is necessary to ensure they conform to the drawings and specifications. New products (or existing products expanded) will be directed by the product engineering department, coordinating with group product engineering on qualification, verification, and other aspects of the introduction.Support process engineering functions by overseeing the preparation of process documents for designated operations in manufacturing, auditing operations for conformance to established procedures, recommending added or altered process-controls which will improve manufacturing results using techniques such as statistical process control and multivariable design of experiments.Work with management to develop programs to further integrate the use of SPC and DOE as a way to eliminate process variation.Direct the efficient administration of the department, and carry out the management responsibilities of planning, controlling, leading subordinated, and reporting. Submit recommended budgets and capital expenditures.
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